One Station Fully-Automatic Filling Machine

• Customization: Available
• After-sales Service: Video Technical Support
• Warranty: One Year
• Model NO.: HL-2800A
• Type: Piston Filling Machine
• Automatic Grade: Semi-Automatic
• Material Type: Gas
• Filling Valve Head: Single-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Metal
• Key Selling Points: Easy to Operate
• Capacity: 2400-3600cans/Hr
• Transport Package: Standard Export Wooden Box
• Trademark: Zhengzhou Hongle
• Origin: China
• Production Capacity: 500 Sets/Month

Product Description

Working Process:
can arrange table > liquid filling > manual valve inserting > sealing & propellant filling > other packing systems

1. Aerosol filling system
Working Process:can arrange table > liquid filling > automatic valve inserting > sealing & propellant filling > other packing systems.
2800A Type Fully Automatic Aerosol Filling Machine Production Line is manufactured based on the combination of advanced foreign technology and domestic aerosol filling industry development.Famous in providing efficient and accurate performance. It can bottle the metal can with the international standard of 1 inch diameter and aluminum type spray bottle.2800A Fully automatic aerosol filling machine is widely used to fill such products in food, medicine, sanitation, automobile, environmental protection, fire protection and daily necessities, such as hair spray, air cleaning spray, health-care, insecticides, disinfectants, extinguishing agent, carburetor detergent, spray paint, gas lighter and polyurethane foam and other propellant. 2800A Fully Automatic Aerosol Filling Machine adapts origin Japanese (SMC and CKD) and Italian (METAL WORK) pneumatic components; cylinder gasket ring adapts import material. CJXH-2800A Fully Automatic Aerosol Filling Machine has accuracy of ±1%. 2800A Fully Automatic Aerosol Filling Machine has own good reputation of being reliable, easy handling and easy maintenance, In addition, its main technical specifications are the same as imported products.

2.Components
2.1. Can arrange machine
It consists of nine flat-roofed conveyor belts, one of them connected with production line. it can automatically arrange cans and feed the filling line on the stainless conveyor belt. It has explosion-proof motor and is available to change the speed at any time. The motor power is 0.75 kw. The key technology of can arrange machine lies in the seven conveyor belts run in the same direction but with three different speeds, namely differential motion principle. When more aerosol cans move toward one direction, they will not run in parallel with 2, 3, or 4 cans, but become a straight line to run in parallel, and form can-blocking and can-jamming. Moreover, the double ejector rod cylinder in one side of unscrambler's guardrail twisted in reciprocating motion to stimulate an intelligent function. It can allocate double ejector rod cylinder to run smoothly, and the cylinder operation connects with filling machine. When filling machine operating, the bottler unscrambler is also twisting accordingly. In this way, the filling speed can keep pace with filling speed, which avoids extruding among aerosol cans and damaging surface paint and gloss of the cans. It mainly adopts 0.55KW/380V anti-explosion motors equipped with stepless speed control device in transmission parts, also equipped with an explosion-proof switch, which is safe, reliable, and convenient to open.

Loading quantity	200-400 cans
Can size	Any size
Voltage	AC 380/50HZ
Power	0.55kw anti-proof motor
Dimension(L*W*G)	1500 x 1150 x 860mm
Weight	250kg

2.2. Automatic valve inserting machine  
Aerosol valve inserting machine consists of a valve arranging turntable, a valve blowing part and a valve inserting part, saves labor and improves production efficiency.it can inserting all the aerosol valve with or without tubes.

Valves size	25.4mm 1 inch
Tube length	2400-3600cans/hr
Applicable aerosol can diameter	35-65mm
Applicable aerosol can height	70-330mm
Air source	0.6-1MPa
Max air consumption	0.3m3/min
Production capacity	2400-3600cans/hr
Power	AC380V/0.37kw

2.3 Automatic rotary liquid filling&valve correct&crimping&gas filling machine.
liquid filling machine(two heads) It has 2 filling liquid stations. Each station is equipped with an entry control damper. It will not fill materials without empty cans. The maximum filling capacity in each station is 450ML and 900ML in total. At present, according to the aerosol cans' maximum capacity 750ML in our nation, the filling volume is usually about 300-500ML.Calculated by 300ML per can, it can fill about 1800 cans per hour, the more filling capacity, the slower filling speed. Of course, it can enlarge capacity of measuring cylinder if special requirements. The two measuring  cylinders can fill two different or same liquids at the same time. According to the national "general technique specification for aerosol filling machine" (namely industry standards BB0001-94), filling accuracy is ± 1%, while the filling accuracy of our products is up to ± 0.0%.

Filling range	20-450ml(single head)
Filling speed	<=1000bottles/hour(single head)
Filling accuracy	±0.5%
Applicable aerosol can diameter	35-65mm
Applicable aerosol can height	70-330mm
Voltage	AC 380/50HZ
Air source	0.6-1MPa

2.3.2 The correcting device of aerosol valves. When workers operating valves, due to incorrect disposal of valves, press valves outside the can opening, or longish valve suckers, the valves will jump out of the can opening and away from the center. At the moment, the correcting device of aerosol valves can correct valves, aim at and press into can opening. Since there are three points under the valves, although the sucker is long, the valve will never jump out of cans again. It is easy to continue to seal. The full-automatic filling machine adopts the valves with three points underneath as far as possible.   

2.3.3 crimping machine: The crimping is mainly used to seal on the corrected and pressed valve with internal expanding mode. It needs to finish two steps respectively. Firstly, the pressure cylinder presses valves on the opening to make the valve rubber gasket flatten against the opening, usually the compression is 0.2-0.3mm.Then, the pressure cylinder sends a signal to inform crimping cylinder to operate. The crimping is fast, reliable, steady and easy to adjust sealed diameter and sealed depth manually without any tool.  

2.3.4 Gas filling stations: the gas filling stations has two independent filling machines. According to 750ML aerosol can, in general, it will not exceed 500ML if fill LPG. Therefore, the 600ML capacity can far meet the filling demands of aerosol products. The propellant filling machine is widely applicable to fill LPG, DME, CFC, Nitrogen, Carbon dioxide, etc. The measuring cylinder of inflator is made of 304 stainless steel materials. The processing techniques and precision are the same as the measuring cylinder of filling liquid machine. The seal rings of inflator adopt CFRP skeleton rings of tetrafluoroethylene produced by American, which located in U-groove with stainless steel reeds inside. When seal rings are normally worn in long-term operation, the outer diameter of seal rings will automatically compensate due to the function of reeds. Therefore, the skeleton seal rings are corrosion-resistant, low temperature-resisting, wear-resistant and durable. These three station filling machines can fill three different gases at the same time, also fill same gas. They are convenient for adjustment and accurate measurement. The repeat inflation accuracy is ± 0.5%, higher than BB0004-94 standard.

Filling range	20-450ml(single head)
Filling speed	<=1000bottles/hour(single head)
Filling accuracy	±0.5%
Applicable aerosol can diameter	35-65mm
Applicable aerosol can height	70-330mm
Voltage	AC 380/50HZ
Air source	0.6-1MPa

2.4. Packing table and conveying belt
Full-automatic aerosol bottling line usually use stainless conveyor belts with overall length 5.5M, including 2.5 M packing machine bench, Can arrange table. The conveyor belts adopt 1.5 KW / 380V anti-explosion motors.

 
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Zhengzhou HongLe Machinery Equipment Co., Ltd., established in 2011, is a professional manufacturer engaged in the research, development, production, sale and service of all kinds of food machinery and supporting machinery production line,packaging machine,Water treatment equipment, extraction and concentration production equipment.We are located in Zhengzhou with convenient transportation access. Dedicated to strict quality control and thoughtful customer service, our experienced staff members are always available to discuss your requirements and ensure full customer satisfaction. In recent years, our company has introduced a series of advanced equipment including(Milling machine, drilling machine, shearing machine, cutting machine, etc.).In addition, we have obtained CE certificates.Purchased from world-renowned manufacturers. Selling well in all cities and provinces around China, our products are also exported to clients in such countries and regions as Europe, North America, Southeast Asia, Africa, South America, South Korea .And received good feedback from most clients .Our market share is increasing each year.And we are now leading members of international trade enterprise of Henan Province.Zhengzhou HongLe Machinery Equipment Co. Ltd. will provide overseas customers with good product after-sales service, including remote guidance and door-to-door services.  We also welcome OEM and ODM orders. Whether selecting a current product from our catalog or seeking engineering assistance for your application, you can talk to our customer service center about your sourcing requirements.Our business philosophy is win-win, honesty, development and cooperation.

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