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| Warranty: | 3 Years |
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All the equipment have flow operation, high automation degree, large output, and have low one-time investment, low energy consumption,cover an area of an area small, convenient usage and maintenance, finished goods quality, high profit, etc.The whole production line respectively by cleaning peeling, slicing (article), washing, blanching, rinse, dehydration, frying, deoiling, flavor,packaging, etc.Using large YangPai equipment, can provide free formulation and technical guidance, to make sure that you fry out high quality chips of chips.If need frozen line, plus a quick-freezing machine.The entire assembly line consists of cleaning, peeling, slicing (striping), washing, blanching, rinsing, dehydration,frying,deoiling, seasoning, packaging and other processes.
The complete set of equipment consists of cleaning, slicing (stripes), blanching, dehydration, oil-water mixed frying, de-oiling,seasoning, packaging and auxiliary equipment. It has the advantages of one-time investment, low energy consumption, multiple functions, small size, high profit, and convenient use and maintenance.
A. Fully automatic fried potato chips and potato chips production equipment:
| DEVICE NAME | INSTRODUCTION | ||
| Part 1: Raw material process 1line | |||
| Hoister with tank | Convey the fresh potato to the brush washing machine Feeding tank height: 900mm in order to easy feeding Dimension:3662*1000*2392mm Power:0.75kw/380v/50hz |
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| Washing peeling machine | This machine is used to peel with stone brusher and hard brusher, it can peel completely; Uneven and corrugated brush can peel the potatoes completely; Size: 3268*1000*2533mm Power: 4.55KW/380V/50HZ |
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| Picking line | Size:2000*1120*1410mm Power: 1.1KW/380V/50HZ |
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| Hoister with tank | functions:
Power:0.55kw/380v/50hz |
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| French fries cutter | This machine is used to cut potatoes into sticks. Size: 1060*690*1040mm Power: 1.5kw 380V/50HZ/set |
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| Bubble Washing machine | 1. Washing time is 30-40s; Washing process is for washing off the potato starch on the potato chips which can keep it from fall in the oil and keep long-use life for the frying machine. Model: QXJ-3500 Size: 3559*1931*2120mm Power:7.5KW/380V/50HZ |
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| Part 2 Blanching-Dipping | |||
| Blanching machine | Blanching process plays an important role in potato starch gelatinization, reducing sugar content, enzyme passivation, change cell structure, texture .Appropriate blanching can make potato starch gelatinization, resulting in high quality powder internal texture and taste The main function is to adjust the sugar distribution in the fries and to make it the color in uniform and same. blanching time temperature is 75-90ºC. Blanching time: 3-10minutes Size: 3500*2000*2000mm |
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| Dipping machine | It is used to keep good color for the French fries. Use the SAPP or dextrose it can prevent the grey coloring. After blanching the product is discharged into a dipping system. In this dipping system the product can be treated with SAPP and/or dextrose. High quality French fries demands an equal color of the stick. The function of SAPP is prevention of grey coloring after freezing. With dextrose the sticks are coloured yellow/brown, for example for micro wave-, oven-and fresh French fries. Size: 3303*1452*2083mmmm |
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| Air drying line | 1. This machine is used to blow off the water on stick surface with the fan Dimensions: 5000*1318*2130mm Power: 6.75kw |
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| Part 3:Frying process | |||
| Frying machine | Dimesion:4500*2000*2483mm Capacity per hour: 1000kg/h |
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| oil tank | Oil tank is used to store the oil after working for cleaning the frying machine. It can pump oil back to the oil tank from fryer. It also can automatic fill the oil to fryer during frying. Volume of oil:1500kg Size: 1651*1651*2500mm |
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| Vacuum oil filter | The vacuum oil filter is connected with frying machine. When stop working, oil can be filter by it and flow back to frying machine. Overall dimension 650×650×880mm |
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| Part 4:Freezing part | |||
| Vibrating deoil machine | It is used to make the french fries in uniform by the vibrating.And remove some oil on the French fries Dimensions: 1500*1648*1001mm Power: 0.15KW/ 380V/ 50HZ |
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| Air cooling line | 1. This machine is used to hoist the French fries to the vibrating machine 2. It is also with air fan which can help reduce more temperature in order to save energy Dimension: 3500*2000*2800mm Power:6.75kw |
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| Instant quick freezer | It is for instant quick freezing after frying. To make the temperature to -18ºC Overall dimension: 6.5*3.4*3.1m Refrigeration : R404A |
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| Refrigeration system for the freezer | Supply the cold for the freezer | ||
| Part 5 :Packing part | |||
| Packing machine | Packing speed: 10-35 bags/ min Bag size: (W)100-360mm (L)100-385mm Max film width: 620mm |
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Zhengzhou HongLe Machinery Equipment Co., Ltd., established in 2011, is a professional manufacturer engaged in the research, development, production, sale and service of all kinds of food machinery and supporting machinery production line,packaging machine,Water treatment equipment, extraction and concentration production equipment.We are located in Zhengzhou with convenient transportation access. Dedicated to strict quality control and thoughtful customer service, our experienced staff members are always available to discuss your requirements and ensure full customer satisfaction. In recent years, our company has introduced a series of advanced equipment including(Milling machine, drilling machine, shearing machine, cutting machine, etc.).In addition, we have obtained CE certificates.Purchased from world-renowned manufacturers. Selling well in all cities and provinces around China, our products are also exported to clients in such countries and regions as Europe, North America, Southeast Asia, Africa, South America, South Korea .And received good feedback from most clients .Our market share is increasing each year.And we are now leading members of international trade enterprise of Henan Province.Zhengzhou HongLe Machinery Equipment Co. Ltd. will provide overseas customers with good product after-sales service, including remote guidance and door-to-door services. We also welcome OEM and ODM orders. Whether selecting a current product from our catalog or seeking engineering assistance for your application, you can talk to our customer service center about your sourcing requirements.Our business philosophy is win-win, honesty, development and cooperation.
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